When it comes to custom hats, most companies require high minimum orders, long wait times, and impersonal designs. And worse? Many sneak in a surprise $50–$100 “logo setup” fee at checkout. At Outer Wings, we’re flipping that model on its head.
We never charge for logo setup—what you see is what you get. Why? Because creating and prepping your logo for engraving is second nature to us. It’s fast, seamless, and part of the service. Sure, we’d love if you send us your logo in a vector format (like .AI, .PDF, or .EPS)—it’ll make things quicker for both sides—but it’s not a dealbreaker. We’ll still get the job done, and done right.
Our custom trucker hats with leather patches are crafted with style, substance, and no minimums—so whether you want one hat or 100, you’re getting the same attention to detail.
Whether you're a small business owner, trail crew leader, brewery founder, or just someone who wants to gift a custom hat to a friend, this is your go-to guide for creating something awesome.
Why Choose Outer Wings Custom Leather Patch Hats?
Our custom trucker hats are designed for guys who live in the mountains, work with their hands, and care about how they show up in the world. They value gear that works hard, looks good, and lasts longer than a trend.
Here’s what makes Outer Wings different:
- No minimums – Get just one, or scale up anytime
- Real veg-tanned leather patches – Not faux, not glued
- Hand-sewn in Colorado – Built for everyday wear
- Clean, modern mountain aesthetic – Subtle and sharp
- Fast turnaround & personal support – Because you’re not just another order number
Our custom leather patch hats aren’t just about slapping your logo on a trucker hat. They're about building something you’re proud to wear—or give.
Which Hat Styles Can You Customize?
We offer a wide range of high-quality Richardson hat styles for custom orders, including:
Richardson 112 Trucker Hat
- Mid-profile, curved bill, breathable mesh
- One of the most popular options for classic outdoor and business wear
Richardson 115 Low Profile Trucker
- Perfect for smaller heads or those who like a closer fit
- Available in both M/L and Small sizes
Richardson 256 Rope Hat
- Flat bill, rope accent, and UPF 50+ protection
- Great for guides, breweries, and brands with an outdoorsy vibe
Richardson 935 Performance Hat
- Lightweight, packable, and water-resistant
- Ideal for high-output, adventure-focused companies or teams
Explore them all on our Trucker Hats, Low Profile Hats, and Flat Bill Rope Hats pages.
Who Are Custom Hats For?
We work with:
- Small businesses & local shops who want quality over mass production
- Craft breweries, coffee roasters, and outfitters who want to stand out
- Outdoor crews, bike shops, hiking clubs who need durable style
- Wedding parties, birthdays, and personal gifting—one hat or 50, we’ve got you
Your Custom Hat, Your Way
We’ll help you:
- Choose the right style based on your needs
- Select the ideal leather color: black, charcoal, light brown
- Engrave your design or logo into veg-tanned leather
- Create something timeless, not trendy
Need help with your design? We work with vector files like AI, EPS, PDF, or DXF. No idea where to start? We’ll guide you.
Why Leather Patch Hats Are Perfect for Custom Projects
Trucker hats with embroidered logos are everywhere. But a custom leather patch hat stands out for the right reasons:
- Durability: Stitched patches won’t peel or fray
- Aesthetics: Real leather looks better with time
- Subtlety: No flashy branding, just quality that speaks for itself
- Eco-Friendly Outdoor Hats: Our leather is sustainably sourced and minimally processed
Looking for custom hats with no minimum order? You’re in the right place.
Q&A: Ordering Custom Trucker Hats
Q: Can I really order just one custom hat?
A: Yes! Whether you’re testing a design or buying a gift, no minimums means total flexibility.
Q: How long does it take?
A: Most orders ship within 2–3 weeks, depending on complexity and volume.
Q: What kind of files do I need for custom patches?
A: Vector files like .AI, .EPS, .PDF, or .DXF work best. We can’t use PNGs or JPEGs.
Q: Do you offer bulk pricing for businesses?
A: Absolutely—bulk orders come with discounted rates and design help.
Q: What makes your patches better than others?
A: Real leather. Stitched by hand. Designed to last through work, weather, and time.
Final Thoughts
When you want something that stands out without being flashy, a custom trucker hat with a leather patch is the answer. Whether you need one or one hundred, Outer Wings delivers handcrafted style with no compromises.
No minimums. Maximum style. Just the way it should be.
Build Your Custom Leather Patch Hat Today